Design and Experimental Evaluationof an Open-Architecture Multi-Sensor Telemetry System for Real-Time Motorcycle Dynamics Acquisition

Abstract

Real-time telemetry is essential for performance optimization and safety in motorcycle racing, yet commercial solutions remain proprietary, expensive, and poorly extensible. This paper presents the design, implementation, and experimental evaluation of an open-architecture embedded telemetry unit built around the STM32H745 dual-core microcontroller. The system integrates a u-blox ZED-F9P RTK-GNSS receiver, a Bosch BNO085 9-DoF IMU with on-chip sensor fusion, a CAN-FD interface for powertrain data acquisition, and a SIM7600E-H 4G/LTE module for real-time remote streaming, all housed in a 3D-printed vibration-resistant enclosure. The firmware employs deterministic dual-core task partitioning: the Cortex-M7 core handles sensor fusion and CAN-FD at high frequency, while the Cortex-M4 core manages 4G communication and microSD logging. We explicitly delimit the scope of the evidence presented: CAN-FD powertrain acquisition and end-to-end operational reliability are experimentally validated on real circuit data spanning four campaigns, over 100 laps, and 5.8 h of logging-with sustained acquisition of 13 powertrain channels at speeds up to 185 km/h and zero system resets or data-integrity errors. In contrast, RTK positioning accuracy (2.5 cm CEP), sensor-fusion latency (sub-2 ms at the 99th percentile), 4G-uplink reliability, and thermal margins are characterized through manufacturer specifications, Monte Carlo simulation, and analytical models, with a fully instrumented end-to-end measurement campaign identified as the immediate next step. The 50 Hz effective positioning rate combines 25 Hz GNSS with IMU interpolation. With a bill of materials of approximately EUR 265, the platform offers an order-of-magnitude cost reduction over commercial alternatives while providing full openness and extensibility for distributed intelligence applications.