close
Skip to main content

Evolutive Digital Twin Modeling: From Requirements to Detailed Design

  • Conference paper
  • First Online:
Product Lifecycle Management. PLM in the Age of Model-Based Engineering in Industry (PLM 2025)

Abstract

Digital Twins have garnered significant interest across various industries. However, their applications is predominantly focused on later lifecycle stages, particularly in operational monitoring and predictive maintenance, rather than full lifecycle integration. To unlock their full potential, DTs must be co-developed with the physical system from the early design stages. Embedding Digital Shadows and Digital Twins into digital prototyping workflows enables advanced testing and validation of design decisions, fostering a more adaptive and data-driven development process. Moreover, designing a system with specific constraints to accommodate its Digital Twin ensures a deeper integration between the physical and virtual domains and bridging the gap between design and operation while reinforcing a holistic lifecycle perspective. This paper explores this approach through the design of the Prescriptive Analytics Demonstrator, demonstrating how Digital Twins can influence both product architecture and development processes from the outset.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Subscribe and save

Springer+
from $39.99 /Month
  • Starting from 10 chapters or articles per month
  • Access and download chapters and articles from more than 300k books and 2,500 journals
  • Cancel anytime
View plans

Buy Now

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 159.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Free shipping worldwide - view details

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Grieves, M.: Digital twin: manufacturing excellence through virtual factory replication (2015). Accessed 12 Mar 2024

    Google Scholar 

  2. Tao, F., Zhang, H., Liu, A., Nee, A.Y.C.: Digital twin in industry: state-of-the-art. IEEE Trans. Industr. Inf. 15(4), 2405–2415 (2019)

    Article  Google Scholar 

  3. Glaessgen, E.H., Stargel, D.S.: The digital twin paradigm for future NASA and U.S. Air force vehicles. Collection of Technical Papers - AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference (2012). https://doi.org/10.2514/6.2012-1818

  4. Romanov, A., Romanov, A.: Relevance of the use of digital twins in the space industry. Digital transformation of the space instrumentation industry (2020)

    Google Scholar 

  5. Haynes, P., Yang, S.: Supersystem digital twin-driven framework for new product conceptual design. Adv. Eng. Inform. 58, 102149 (2023)

    Article  Google Scholar 

  6. Lim, K.Y.H., Zheng, P., Chen, C.-H., Huang, L.: A digital twin-enhanced system for engineering product family design and optimization. J. Manuf. Syst. 57, 82–93 (2020). https://doi.org/10.1016/j.jmsy.2020.08.011

    Article  Google Scholar 

  7. Wang, Y., Liu, A., Tao, F., Nee, A.Y.C.: Digital twin driven conceptual design. In: Digital Twin Driven Smart Design. Elsevier (2020)

    Google Scholar 

  8. Arrichiello, V., Gualeni, P.: Systems engineering and digital twin: a vision for the future of cruise ships design, production and operations. Int. J. Interact. Des. Manuf. 14(1), 115–122 (2020). https://doi.org/10.1007/s12008-019-00621-3

    Article  Google Scholar 

  9. Unleash Full Potential of Digital Twins Beyond Asset Operation and Maintenance in Construction. Accessed 23 Mar 2025

    Google Scholar 

  10. Liu, M., Fang, S., Dong, H., Xu, C.: Review of digital twin about concepts, technologies, and industrial applications. J. Manuf. Syst. 58, 346–361 (2021). https://doi.org/10.1016/j.jmsy.2020.06.017

    Article  Google Scholar 

  11. Lo, C.K., Chen, C.H., Zhong, R.Y.: A review of digital twin in product design and development. Adv. Eng. Inform. 48, 101297 (2021)

    Article  Google Scholar 

  12. van Dinter, R., Tekinerdogan, B., Catal, C.: Predictive maintenance using digital twins: a systematic literature review. Information and Software Technology (2022)

    Google Scholar 

  13. Malakuti, S., Schalkwyk, P.V., Boss, B., Runkana, V.: Digital twins for industrial applications. Definition, business values, design aspects, standards and use cases. Technical Report (2020)

    Google Scholar 

  14. Mahmud, S.M.T., Muci-Küchler, K.H.: Integrating digital twin technology during the concept development phase of the product development process. Presented at the ASME 2024 International Mechanical Engineering Congress and Exposition, American Society of Mechanical Engineers Digital Collection (2025)

    Google Scholar 

  15. Anderson, D.M.: Design for manufacturability: how to use concurrent engineering to rapidly develop low-cost, high-quality products for lean production, second edition, 2nd edn. Productivity Press (2020). Accessed 31 Mar 2025

    Google Scholar 

  16. Gullo, L.J., Dixon, J.: Design for maintainability. Wiley (2021)

    Google Scholar 

  17. Wilke, D.N.: Design for Sensing and Digitalisation (DSD): a modern approach to engineering design (2025)

    Google Scholar 

  18. Adamenko, D., Kunnen, S., Pluhnau, R., Loibl, A., Nagarajah, A.: Review and comparison of the methods of designing the Digital Twin. Procedia CIRP (2020)

    Google Scholar 

  19. Lack, S., Klopfer, R., Schmid, D.: Universal, Bi-directional Real-time Communication between Real and Digital Twin in an MBSE Environment. Presented at the PLM 2024 (2024)

    Google Scholar 

  20. Tao, F., Zhang, M., Nee, A.Y.C.: Digital twin driven smart manufacturing. Academic Press (2019). Accessed 14 Apr 2024

    Google Scholar 

  21. Ershenko, D., Sadeghzadeh, S., Fortin, C., Panayi, A.: On the integration of the SAPPhIRE model in the Digital Twin development process: a train braking system use case. Presented at the PLM 2024 (2024)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Contributions

The authors have no competing interests to declare that are relevant to the content of this article.

Corresponding author

Correspondence to Dmitrii Ershenko.

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2026 IFIP International Federation for Information Processing

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Ershenko, D., Brovar, Y., Panayi, A., Fortin, C. (2026). Evolutive Digital Twin Modeling: From Requirements to Detailed Design. In: Mas, F., Del Valle, C., Eynard, B., Rivest, L., Bouras, A. (eds) Product Lifecycle Management. PLM in the Age of Model-Based Engineering in Industry. PLM 2025. IFIP Advances in Information and Communication Technology, vol 772. Springer, Cham. https://doi.org/10.1007/978-3-032-09700-2_12

Download citation

Keywords

Publish with us

Policies and ethics